Does ultrasonic cleaning erode punch edges?

No, precision swept-frequency cavitation loosens compacted formulations without mechanical abrasion.

Can the press handle bi-layer or effervescent products?

Bi-layer configurations are available with an additional fill station and interim compression. Effervescent products require a dehumidified enclosure holding the compression zone below 20% RH, which we supply as an integrated option.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

What tooling standards does the machine accept?

The turret is built for TSM or EU standard tooling, specified at order. Tooling is supplied with hardness and dimensional certificates, and we hold change parts for both standards to support multi-product sites.

How is compression force monitored?

Strain gauges on the compression rollers sample every tablet. Tablets outside the set force window are rejected automatically, and the force trend is logged against the batch record for later review.

TPC-30 Punch & Die Ultrasonic Cleaning & Inspection Station

Automated pharmaceutical tooling maintenance station featuring multi-frequency ultrasonic washing, corrosion inhibitor dipping, and laser tip inspection.

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Overview

About the TPC-30 Punch & Die Ultrasonic Cleaning & Inspection Station

The **TPC-30 Tooling Care Station** automates the cleaning, drying, lubrication, and laser dimensional inspection of pharmaceutical tablet punches and dies. A non-contact optical micrometer scans punch lengths, tip diameters, and cup depths with 1-micron resolution, storing tool wear histories according to TSM standards.

Laser Punch Wear Profilometry: Measures working length, tip wear, and cup depth with 1 µm accuracy.

Force-Based Tablet Rejection: Every tablet is compared against the set compression force window, with out-of-tolerance tablets rejected automatically and logged.

Segregated Compression Zone: The compression area is isolated from the drive and lubrication systems, preventing cross-contamination of the product path.

Specifications

Technical Specifications

Technical specifications for the TPC-30 Punch & Die Ultrasonic Cleaning & Inspection Station
Ultrasonic Frequency	40 kHz / 80 kHz dual
Tooling Formats	Euro B, D, BB & TSM
Dimensions	1,500 mm × 800 mm × 1,400 mm

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

TPC-30 Punch & Die Ultrasonic Cleaning & Inspection Station — Product Brochure

Technical specs, dimensions & ordering guide · PDF

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+91 98311 97931

About the TPC-30 Punch & Die Ultrasonic Cleaning & Inspection Station

Ultrasonic Frequency

40 kHz / 80 kHz dual

Tooling Formats

Euro B, D, BB & TSM

Dimensions

1,500 mm × 800 mm × 1,400 mm