Can it run sticky pellet formulations?

Yes, specialized anti-static coating and pulse-air blowdown manifolds prevent pellet electrostatic agglomeration.

What warranty applies to this machine?

Machines are supplied with a 12-month warranty from commissioning covering manufacturing defects, with wear parts and tooling excluded. Extended cover is available under an annual maintenance contract, which also fixes response times for breakdown attendance.

What documentation is supplied at handover?

Handover includes the operation and maintenance manual, electrical and pneumatic schematics, the spare parts list with part numbers, material test certificates for contact parts, sensor calibration certificates and the completed qualification dossier.

How is fill weight verified during a run?

Weight is checked at start-up, at every 30-minute interval and at each shift change against the in-process specification. Machines specified with an inline checkweigher record every capsule and divert out-of-tolerance units automatically, writing the result to the batch record.

What is required to change from powder to pellet dosing?

Pellet dosing uses a separate dosing disc and feed assembly. The changeover is mechanical, takes approximately one shift including cleaning, and the machine is re-qualified for the new format under an abbreviated OQ.

How are empty or faulty capsules rejected?

Capsules failing rectification are separated before the dosing station, and unlocked or deformed capsules are removed after closing. Rejects discharge to a lockable container so reconciliation can be completed at batch close.

CF-3000 Ultra High-Speed Automated Capsule Filler

Continuous motion high-capacity automated capsule filling machine delivering up to 300,000 capsules/hour with automated 100% checkweighing.

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Overview

About the CF-3000 Ultra High-Speed Automated Capsule Filler

The **CF-3000 Ultra High-Speed Capsule Filler** is built for mega-scale pharmaceutical solid dosage operations. Utilizing a dual-turret continuous motion architecture with high-speed vacuum dosing wheels, the CF-3000 fills powders, pellets, and mini-tablets at speeds up to 300,000 capsules per hour with automated feedback weight regulation.

Dual-Turret Continuous Motion: Continuous rotary transfer eliminates mechanical jerk, tripling throughput with minimal mechanical wear.

Integrated In-line Capacitance Checkweigher: High-frequency capacitive sensor measures every single capsule weight at full production speed.

Automatic Capsule Rectification: Capsules are oriented and separated before dosing, with unrectified units removed ahead of the filling station.

Recipe-Driven Changeover: Size and format parameters are stored per product, so a changeover recalls the qualified settings rather than relying on manual adjustment.

Specifications

Technical Specifications

Technical specifications for the CF-3000 Ultra High-Speed Automated Capsule Filler
Capsule Formats	Sizes 00, 0, 1, 2, 3, 4
Maximum Output	300,000 capsules / hr
Power Load	12 kW / 415 V / 50 Hz
Machine Weight	4,500 kg

* Specifications may vary by model. Contact us for exact configuration.

Validation Support

Full IQ/OQ/PQ documentation packages available. Our validation team works with your QA department to ensure regulatory acceptance.

Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Factory Acceptance Test (FAT)
Site Acceptance Test (SAT)

Compliance Standards

Built and tested to international pharmaceutical manufacturing standards.

WHO-GMPISO 9001CE MarkedCDSCO

FAQ

Product FAQs

Common questions about our pharmaceutical machinery.

CF-3000 Ultra High-Speed Automated Capsule Filler — Product Brochure

Technical specs, dimensions & ordering guide · PDF

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About the CF-3000 Ultra High-Speed Automated Capsule Filler

Capsule Formats

Sizes 00, 0, 1, 2, 3, 4

Maximum Output

300,000 capsules / hr

Power Load

12 kW / 415 V / 50 Hz

Machine Weight

4,500 kg